Throughout history, being on the receiving end of anything involving cavitation, a miniscule underwater implosion, has been bad news. Millions of years before humans
discovered
Now, a slew of companies are co-opting the phenomenon behind the ocean's most powerful punch to process food and beverages from yogurt to beer.
Cavitation is when low pressure in a liquid produces a bubble that rapidly collapses, and heats up to 20,000 Kelvin —
hotter
Mantis shrimp's club-like appendages generate these bubbles by punching with the acceleration of a .22 caliber bullet. When they hit their prey's shell, they create a low-pressure area, vaporizing water and forming a cavitation bubble that collapses with a shockwave with up to
280 percent
We humans are newcomers to cavitation. We never properly observed it until 1895, on torpedo boat propellers. And, save for using cavitation to reduce drag on torpedoes, engineers have generally designed equipment to avoid it like the plague.
According to Doug Mancosky, chief science officer of Hydro Dynamics, which designs cavitation technology, when 15 years ago he started trying convince biofuel and petroleum manufacturers that cavitation could be used to refine their products, they thought he was crazy. Now, his company is at the forefront of a burgeoning sector of firms selling cavitation technology to food and beverage manufacturers.
Their first foray into the food market, in 2013, was when Hydro Dynamics discovered that cavitation could simplify egg pasteurization. According to Mancosky, their tech, which uses a hole-filled rotor (picture the inside of a washing machine) to generate cavitation bubbles, could heat from within the liquid. "The surfaces of our devices actually stay cooler than the liquid flowing through it" so eggs couldn't harden like they did on hot industrial equipment. And since companies could tune the intensity of cavitation, they could pasteurize and mix eggs without breaking apart too many proteins in them.
Since then, Hydro Dynamics and their licensees have
branched out
However, since 2015 — when an Italian National Research Council team published pioneering
research
According to one scientist from that research team, Francesco Meneguzzi, they found that cavitation processed and converted more of the starch in barley to brewable sugars — without having to germinate it first — in less time, at lower temperatures. It also reduced volatile gases, broke apart gluten, and punctured microbes' membranes, sterilizing wort, the sugary liquid fermented into beer. They could skip boiling the wort, reducing energy consumption by 40 percent. MIT's Technology Review
hailed
Hydro Dynamics, for example, found that as cavitation bubbles formed and collapsed, they pushed and pulled wort through hops "like a plunger," Mancosky says, improving flavor extraction. Two years later, they have partnerships with a slew of craft breweries, including Anchor Brewing and Cabarrus.
"One application leads to another," Mancosky says.
Cabarrus
The transition to using cavitation technology has posed some technical challenges for brewers, though. As Anchor Brewmaster Scott Ungermann tells NPR, "cavitation can drive extraction of undesirable flavors as well as the ones that we are looking for ... with so many other variables it is very difficult to dial in exactly the flavor profile."
Ryan Cottongim of Witches Brew, another craft brewer that works with Hydro Dynamics, seconds Ungermann's sentiments, saying that trying to integrate new technology while trying to keep brews consistent has been difficult. Moreover, while Cottingham has enjoyed more efficiently extracting extra hop flavor, "at some point you hit that saturation point where you're not going to get any more from this."
Nevertheless, cavitation's alcoholic applications go even further. It can age liquor and wines by acting a catalyst. Cavitation can effectively accelerate barrel aging by extracting flavor from charred wood chips — while using the char as a carbon filter to trap impurities.
In the past two years, Hydro Dynamics has sold equipment to several wineries and distilleries for aging. And, two companies,
Cavitation Technologies
Sonn, however, uses ultrasound cavitation, a method of generating cavitation with soundwaves most well known for its use in breaking up
kidney stones
Much like Hydro Dynamics has, Londry says Sonn is also aiming to expand into the tea and coffee markets — both of which are markets eager to improve their flavor extraction technology. In fact, one cavitation technology firm confirmed to NPR that they're testing cold brewing equipment with one of the world's largest coffee chains.
But the edible applications of cavitation don't stop there. The same phenomenon behind the most powerful punch makes for a better blender, catalyzes sought-after reactions, and can "neutralize a large spectrum of spoiling and harmful microbes," such as bacteria and waterborne viruses, according to Meneguzzo, "much more effectively and efficiently than most other technologies."
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